- Corolla L4-1.8L (2ZR-FE) (2009) Toyota Workshop Manuals Engine, Cooling and Exhaust Engine Seals and Gaskets, Engine Cylinder Head Gasket Component Information Service and Repair Components Page 2267.
- Toyota 1ZZ-FE, 3ZZ-FE Engine Repair Manual (RM1099E) Toyota 1ZZ-FE, 3ZZ-FE Engine Repair Manual (RM1099E) ENGINE. This manual is made in accordance with SAE J2008. Generally repair operations can be separated in the following 3 main processes: 1. Removing and Installing, Replacing, Disassembling, Installing and Checking.
Toyota 3ZR engine specs
2014+ Corolla, iM 1.8L 6-speed manual (2ZR-FE) 2017+ Toyota C-HR 2.0L 6-speed manual (3ZR-FE) All other Toyota models with 1ZR/2ZR/3ZR/4ZR engines and 6-speed EC60 transmission. Monkeywrench Racing brings you the best (and only!) lightweight aluminum flywheel for the EC60 transmission paired with Lotus and Toyota’s later model 1.6 and 1.8L.
Manufacturer | Toyota Motor Manufacturing West Virginia Shimoyama Plant |
Also called | Toyota 3ZR |
Production | 2007-present |
Cylinder block alloy | Aluminum |
Configuration | Straight-4 |
Valvetrain | DOHC 4 valves per cylinder |
Piston stroke, mm (inch) | 97.6 (3.84) |
Cylinder bore, mm (inch) | 80.5 (3.17) |
Compression ratio | 10 |
Displacement | 1986 cc (121.2 cu in) |
Power output | 104 kW (142 HP) at 5,800 rpm 105 kW (143 HP) at 5,600 rpm 112 kW (153 HP) at 5,800 rpm 116 kW (158 HP) at 6,200 rpm |
Torque output | 194 Nm (143 lb·ft) at 3,900 rpm 194 Nm (143 lb·ft) at 4,000 rpm 203 Nm (150 lb·ft) at 4,000 rpm 195 Nm (144 lb·ft) at 4,400 rpm |
Redline | – |
HP per liter | 71.5 72 77 79.5 |
Fuel type | Gasoline |
Weight, kg (lbs) | – |
Fuel consumption, L/100 km (mpg) -City -Highway -Combined | for RAV4 XA40 10.0 (23) 6.4 (36) 8.0 (29) |
Turbocharger | Naturally aspirated |
Oil consumption , L/1000 km (qt. per miles) | up to 1.0 (1 qt. per 750 miles) |
Recommended engine oil | 0W-20 5W-20 5W-30 10W-30 |
Engine oil capacity, L (qt.) | 4.2 (4.4) |
Oil change interval, km (miles) | 5,000-10,000 (3,000-6,000) |
Normal engine operating temperature, °C (F) | – |
Engine lifespan, km (miles) -Official information -Real | – ~250,000 (150,000) |
Tuning, HP -Max HP -No life span loss | 250+ – |
The engine is installed in | Toyota Avensis Toyota Corolla Toyota Premio Toyota RAV4 Toyota Allion Toyota Noah Toyota Voxy Toyota Wish |
Toyota 3ZR-FE/FAE/FBE engine reliability, problems and repair
The largest ZR engine was introduced in 2007 and replaced the 1AZ. The 3ZR differs from its younger brothers, the 2ZR and 1ZR, with its heightened cylinder block new crankshaft having longer piston stroke (to 97.6 mm), modified connecting rods and pistons. That type is quite similar to the rest ZRs.
Toyota 1zr Fe Engine Manual Download
Toyota 3ZR engine modifications and differences
Toyota 2zr Fe Engine Details
1. The 3ZR-FE engine (2007 – present) is the main motor with a 10 compression ratio. Its power is 143 HP at 5600 rpm, its torque is 194 Nm (143 lb•ft) at 3900 rpm. The engine is installed in Toyota Corolla, RAV4, Avensis, Voxy, and Noah.
2. The 3ZR-FAE engine (2008 – present) is similar to the 3ZR-FE and provided with a Valvematic system. Its power is increased to 155 horsepower at 6200 rpm. and torque is 195 Nm (144 lb•ft) at 4400 rpm.
3. The 3ZR-FBE modification (2008 – present) and the 3ZR-FE are alike. It is fitted for operating be means of biofuel. Its capacity is 151 horsepower at 6200rpm. and torque is 187 Nm (138 lb•ft) at 3600 rpm. Toyota Corolla cars are provided with that engine.
2. The 3ZR-FAE engine (2008 – present) is similar to the 3ZR-FE and provided with a Valvematic system. Its power is increased to 155 horsepower at 6200 rpm. and torque is 195 Nm (144 lb•ft) at 4400 rpm.
3. The 3ZR-FBE modification (2008 – present) and the 3ZR-FE are alike. It is fitted for operating be means of biofuel. Its capacity is 151 horsepower at 6200rpm. and torque is 187 Nm (138 lb•ft) at 3600 rpm. Toyota Corolla cars are provided with that engine.
Toyota 3ZR engine problems and malfunctions
The 3ZR, 1ZR and 2ZR engines’ faultiness are much more the same. One can get to know about them HERE.
Toyota 3ZR engine tuning
3ZR Turbo. 3ZR-FTE
HERE you can find the main issues being typical of the 3ZR and connected with the building Toyota ZR turbo.
(No Ratings Yet)
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16. INSTALL CHAIN TENSIONER SLIPPER
(a) Install the chain tensioner slipper.
17. INSTALL TIMING CHAIN COVER OIL SEAL See: Service and Repair/Overhaul/Reassembly
18. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY See: Engine Lubrication/Oil Pump/Service and Repair/Removal and
18. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY See: Engine Lubrication/Oil Pump/Service and Repair/Removal and
Replacement/Installation
19. INSTALL CRANKSHAFT PULLEY See: Front Crankshaft Seal/Service and Repair/Installation
20. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY See: Service and Repair/Overhaul/Reassembly
21. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY See: Service and Repair/Overhaul/Reassembly
22. INSTALL RADIO SETTING CONDENSER See: Service and Repair/Removal and Replacement/Engine Unit/Installation
23. INSTALL THERMOSTAT See: Cooling System/Thermostat/Service and Repair/Installation
24. INSTALL INLET WATER See: Cooling System/Thermostat/Service and Repair/Installation
25. INSTALL INLET WATER HOSE See: Service and Repair/Removal and Replacement/Engine Unit/Installation
26. INSTALL WATER BY-PASS HOSE See: Service and Repair/Removal and Replacement/Engine Unit/Installation
27. INSTALL NO. 1 WATER BY-PASS PIPE See: Service and Repair/Removal and Replacement/Engine Unit/Installation
28. CONNECT NO. 3 WATER BY-PASS HOSE
29. INSTALL VENTILATION HOSE See: Service and Repair/Removal and Replacement/Engine Unit/Installation
30. INSPECT EXHAUST MANIFOLD See: Service and Repair/Removal and Replacement/Engine Unit/Installation
31. INSTALL EXHAUST MANIFOLD See: Service and Repair/Removal and Replacement/Engine Unit/Installation
32. INSTALL MANIFOLD STAY See: Service and Repair/Removal and Replacement/Engine Unit/Installation
33. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR See: Service and Repair/Removal and Replacement/Engine Unit/Installation
34. INSTALL OIL LEVEL DIPSTICK SUB-ASSEMBLY See: Service and Repair/Removal and Replacement/Engine Unit/Installation
35. INSTALL IGNITION COIL ASSEMBLY See: Powertrain Management/Ignition System/Ignition Coil/Service and Repair/Installation
36. INSTALL FUEL INJECTOR ASSEMBLY See: Powertrain Management/Fuel Delivery and Air Induction/Fuel Injector/Service and
20. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY See: Service and Repair/Overhaul/Reassembly
21. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY See: Service and Repair/Overhaul/Reassembly
22. INSTALL RADIO SETTING CONDENSER See: Service and Repair/Removal and Replacement/Engine Unit/Installation
23. INSTALL THERMOSTAT See: Cooling System/Thermostat/Service and Repair/Installation
24. INSTALL INLET WATER See: Cooling System/Thermostat/Service and Repair/Installation
25. INSTALL INLET WATER HOSE See: Service and Repair/Removal and Replacement/Engine Unit/Installation
26. INSTALL WATER BY-PASS HOSE See: Service and Repair/Removal and Replacement/Engine Unit/Installation
27. INSTALL NO. 1 WATER BY-PASS PIPE See: Service and Repair/Removal and Replacement/Engine Unit/Installation
28. CONNECT NO. 3 WATER BY-PASS HOSE
29. INSTALL VENTILATION HOSE See: Service and Repair/Removal and Replacement/Engine Unit/Installation
30. INSPECT EXHAUST MANIFOLD See: Service and Repair/Removal and Replacement/Engine Unit/Installation
31. INSTALL EXHAUST MANIFOLD See: Service and Repair/Removal and Replacement/Engine Unit/Installation
32. INSTALL MANIFOLD STAY See: Service and Repair/Removal and Replacement/Engine Unit/Installation
33. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR See: Service and Repair/Removal and Replacement/Engine Unit/Installation
34. INSTALL OIL LEVEL DIPSTICK SUB-ASSEMBLY See: Service and Repair/Removal and Replacement/Engine Unit/Installation
35. INSTALL IGNITION COIL ASSEMBLY See: Powertrain Management/Ignition System/Ignition Coil/Service and Repair/Installation
36. INSTALL FUEL INJECTOR ASSEMBLY See: Powertrain Management/Fuel Delivery and Air Induction/Fuel Injector/Service and
Repair/Installation
37. INSTALL NO. 1 DELIVERY PIPE SPACER See: Powertrain Management/Fuel Delivery and Air Induction/Fuel Injector/Service and
Repair/Installation
38. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY See: Powertrain Management/Fuel Delivery and Air Induction/Fuel Injector/Service and
Repair/Installation
39. INSTALL FUEL TUBE SUB-ASSEMBLY See: Powertrain Management/Fuel Delivery and Air Induction/Fuel Injector/Service and
Repair/Installation
40. INSTALL INTAKE MANIFOLD See: Intake Manifold/Service and Repair/Installation
41. REMOVE ENGINE STAND See: Service and Repair/Removal and Replacement/Engine Unit/Installation
42. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
41. REMOVE ENGINE STAND See: Service and Repair/Removal and Replacement/Engine Unit/Installation
42. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
HINT: See: Service and Repair/Removal and Replacement/Engine Assembly/Installation. Xforce keygen autocad civil 3d 2013 64 bit free download.